SeaDoo GSX Service Manual download pdf (Page 30)

Section 01 ENGINE

Subsection 04 (EXHAUST SYSTEM)

01-04-4

Muffler

Disconnect front exhaust hose (if tuned pipe is

not removed).

Disconnect top exhaust hose from muffler.

Disconnect hoses of the water flow regulator

valve (if tuned pipe is not removed).

Disconnect retaining strap.

1. Disconnect hoses (if tuned pipe is not removed)

2. Disconnect strap

Remove VTS motor. Refer to

1997 Sea-Doo Shop

Manual

, PROPULSION SYSTEM 08-05.

Remove muffler.

Resonator

Remove battery.

Disconnect exhaust hose.

Remove resonator.

REPAIR

Tuned Pipe

Refer to the

1997 Sea-Doo Shop Manual

, section

ENGINE 03-08 for procedure.

INSTALLATION

Installation is essentially the reverse of removal

procedures. However, pay particular attention to

the following.

Exhaust Manifold

Make sure new gaskets are properly positioned

prior finalizing manifold installation.

Apply synthetic grease on threads of Allen

screws.

Install and hand tighten Allen screws as per fol-

lowing photo.

1. M10 x 60 Allen screws

2. M10 x 110 Allen screws

Torque Allen screws to 24 N•m (17 lbf•ft) as per

following illustrated sequence. Repeat the proce-

dure, retightening Allen screws to 40 N•m

(30 lbf•ft).

;

WARNING

Always disconnect battery cables exactly in

the specified order, BLACK negative cable

first.

F06D1WA

F06D1YA

2 1

F06D1YB

8 2 3 6

7 4 1 5

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SeaDoo GSX Service Manual Page 30

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